Welcome to BikeCliff's Website
BikeCliff (a.k.a. BassCliff) owns a 1980 Suzuki
GS850GT. This is a collection of
maintenance pictorials that he is creating and collecting as he learns how to
wrench on this vintage Universal Japanese Motorcycle.
Please note that on
the files below, especially the larger files, you may need to right-click and
"Save As..." in order to download them.
Download a Suzuki GS850G Shop Manual
(155MB)----Download a 1980 GS850G Wiring Diagram
(color)
Owner's
Manuals
GS300LZ ('82) Owners Manual (17MB)
GS450GA Owners Manual (2MB)
GS650G ('82) Owners Manual (8MB)
GS700 Owners Manual (3MB)
GS750E
'78 Owners Manual (2MB)
GS750EX '82 Owners Manual (3.6MB)
GS750T Owners Manual (2MB)
GS850G '82 Owners Manual (2.8MB)
GS1000G '80 Owners Manual (5.5MB)
GS1000E '79 Owners Manual (17MB)
GS1000G Parts Manual '80-'81 (4.5MB)
GS1100E
Owners Manual (4MB)
GS1100GK Owners Manual (3MB)
GS1100GL Owners Manual (10MB)
VX800 Owner's Manual (8MB)
GS Parts Catalog (International models-231MB zip
file)
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Service
Manuals
GS250T-GS300L '82 Service Manual (91MB)
GSX400 Service Manual (5.2MB)
GS400-450 '77-'87 (80MB)
GS550E/ES/L Service Manual '83 (149MB)
GS550 ('77-'82) Service Manual (72MB)
GS650G Service Manual (133MB)
GS650E Service Manual (174MB)
GS700
Service Manual Supplement (5MB)
GS750 (8-valve) Service Manual (87MB)
GS750E-ES '83 (16-valve) Service Manual (145MB)
GS750 (16-valve; LT, LX, EX) Service Manual (17MB)
GS1000C/E/S/L Service Manual
(67MB)
GS1000E/S/L/G Service Manual (28MB)
GS1000T (1980) Service
Manual Supplement (110MB)
GS1000S Service Manual Supplement (18MB)
GS1100 '80-'83 T,LT,EX,SZ,EZ,SD,ED,ESD (37MB)
GS1100G/GL/GK Service Manual (86MB)
GS1100G/GL/GK/GD/GLD/GKD/GKE Service Manual (40MB)
VX800 Service Manual (27MB)
Mikuni BS32SS Carb Manual
Mikuni VM/Smooth Bore Manual
Click
here for more manuals
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Wiring
Diagrams
GS450GA Wiring Diagram
GSX250-400-GS450 Wiring Diagrams (US+UK)
GS400 Wiring Diagram (color)
GS425 Wiring Diagram (color)
GS450 Wiring Diagram (color)
GS650E/G/L
Wiring Diagrams
GS750T(Z)
Wiring Diagram
GS750E-S(Z)
Wiring Diagram
GS750 (16-valve) Color Wiring Diagram
GS850G '80 Wiring Diagram
(color)
GS850GN '79 Wiring Diagram
(B/W)
GS850GN '79 Wiring Diagram (Color)
GS850GN '79 Wiring Diagram (Color, Annotated)
GS850GLZ
Wiring Diagrams with Mods
GS1000G (80-81) Wiring Diagram (Color)
GS1100 Wiring Diagram
GS1100G '82 Wiring Diagram (Color)
GS1100GKZ '82 Wiring Diagram (Color)
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Disclaimer: Please note that the
pictorial guides, procedures, and other information on this website are NOT
meant to replace Clymer, Haynes, Suzuki or any other documentation manuals. The
only purpose of these guides is to familiarize the new motorcycle mechanic with
these procedures. The owner of this website and its contributors shall not be
held responsible for the use or misuse of this information. You are strongly
encouraged to reference the repair/maintenance manual specific to your
motorcycle.
Also, please note that some pictorial guides, references and resources are
courtesy of other GS
Resources members. My thanks to Mr. bwringer, Mr. Suzuki_Don, Mr. posplayr, Mr. Roostabunny, Mr. Jethro, Mr. Matchless, Mr. MelodicMetalGod,
Mr. oldryder, Mr. basic, Mr. catbed,
Mr. 49er, Mr. tkent02, Mr. psyguy, Mr. duaneage, Mr. first timer, Mr. Yasser, Mr. Roadrash, Mr. DPage, Mr. SNott, Mr. bonanzadave, Mr. Nessism, Mr. Griffin, Mr. Planecrazy,
Mr. gravity tester, Mr. TheBigRed, Mr. Joe Nardy, Mr. Redman, Mr. 81ZUKI75, Mr. gertduprez,
Mr. Theo, Mr. detorn, Mr. trintek,
Mr. Poulsen, Mr. Derrett, Mr.
Flaming Chainsaws, Mr. GS Jim, Mr. mriddle, Mr.
twr1776, Mr. Hoomgar, Mr. uudfourty,
Mr. apopleptic, Mt. tbelvin,
Mr. shirazdrum, Mr. Roadkill2, and Mr.
Steve (Send Steve an email requesting his excellent valve adjustment
spreadsheet).
READ
ME:
Basic Info-Vendors-Links:
Posting Pictures To GSR
How To Search The GSR Forum
Oil and Filter Change
Stripped Oil Drain Plug Repair
Secondary Gear Oil Change
Final Drive Unit Oil Change
Air Intake Repair:
Airbox removal, intake boots and O-ring
replacement
Bleeding the Brakes
Front Brake Pad Replacement
Rear Brake Pad Replacement
Install Progressive Fork Springs
Fork Seal Replacement
Valve Adjustments (8 Valve)
Zip Tie
Supplement (by Mr. Matchless)
Synchronize Carburetors
(With the Morgan Carbtune)
Fusebox Cleanup
Stator Test
Stator Replacement
Regulator/Rectifier Replacement
Turn Signal Relay Replacement
Spark Plug Cap Replacement
Simple Coil Repair
Carb
Specs/Cleaning:
Float Height/Jetting/Tuning
Carb Notes:
Synchronizing/Troubleshooting/Theory
Where
Do These Hoses Go?
Front Wheel/Caliper Removal
Rear Wheel Removal
Tire
Info/Changing Tires
Seat Cover Replacement
Tank Cleaning: with electrolysis
Tank Cleaning: with Evapo-Rust
Gasket Templates-GS850G
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**Odds and Ends/More Info and Tips**
Additional Maintenance Guides and
Info:
Mr. bwringer's
fine tutorials - carb sync, cam chain tensioner rebuild, intake O-ring replacment, tach cable seal replacment,
etc.
Mr.
Matchless' "How To" Guides
- carb info, wheel alignment,
igniter repair, lighting/electrical upgrades, parts fabrication, etc.
Mr. robertbarr's
carb O-rings - O-rings for your carb rebuild, hex head fasteners,
etc.
Richard's
Restoration Blog
(GS1100G)
Mr. robertob's
blog
(GS1000 restoration)
Mr. tfb's website
(Katana restoration)
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Other Contributors:
Mikuni BS(CV) Carburetor Rebuild Tutorial
(Mr. Nessism)
VM Carburetor Rebuild Guide
(Courtesy of GSR and Paul Musser)
GS450 Carb Rebuild Guide
(Mr. Flaming Chainsaws)
Remove Stuck Pilot Screws
(by Mr. Hoomgar)
Wheel Bearing Removal/Replacement
(by Mr. Suzuki_Don)
Coil Relay Modification
(by Mr. oldryder and Mr. Matchless)
Fuse Box Upgrade
(by Mr. uudfourty)
Install Dyna-S Ignition
(by Mr. Poulsen)
Dyna-S Coil Relay Mod
(by Mr. posplayr)
Valve Adjustment
for 16 Valve Motors
(by Mr. basic)
Valve
Replacement
(by Mr. Steve)
Valve Lapping
(by Mr. cowboyup3371)
Airbox Sealing
(by Mr. Roostabunny)
(CLICK HERE to download as PDF)
Fuel
Gauge Send Unit Repair
(by Mr. Jethro)
Gasket Fabrication
(by Mr. Suzuki_Don)
Plug Chop and
Idle Mixture Adjust Methods
(by
Mr. koolaid_kid,Mr. tkent02, Mr. psyguy)
Sidecover Fabrication
(by Mr. Matchless)
Luggage Carrier Fabrication
(by Mr. Matchless)
Fork Seal Replacement
(by Mr. Matchless)
Petcock Rebuild
(by Mr. Matchless)
Camshaft Endfloat
Mod
(by Mr. 49er)
Bevel Gear Shaft Repair
(by Mr. Zooks)
Tire Change "How To"
(By Mr. catbed)
Oil Cooler Adapter Tutorial
(by Mr. Nessism)
Front
Brake Switch Repair
(by Mr. gravity tester)
Brake Caliper Overhaul
(by Mr. Stefnwolf)
Brake
Caliper Rebuild-Early Models
(by Mr. GS Jim)
Replacing
Exhaust Connectors
(by Mr. Redman)
More Seat
Repair Tips
(by Mr. bwringer)
Horn
Relay Install
(by Mr. gertduprez)
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Special thanks to The GS Resources Forums and all the friendly, knowledgeable folks there.
They are helping me to become a better motorcycle mechanic and a better
motorcycle rider.
Also check out the Classic UJM forum.
Questions? Comments? Suggestions? Send an email to < bikecliff at dslextreme dot com
>. Thank you for your indulgence!
Cliff's other websites: BassCliff (music stuff), SkyCliff (geek stuff), The
Kelly Rae Band (my band's webpage).